Challenge Stack Storage
Stack storage are block storage and bound by a fixed spatial position. First of all, this means that appropriate space must be available for this purpose. Nevertheless, stack storage is a proven tool to decouple a subsequent production from the respective upstream processing steps. Thus, a higher efficiency is achieved.
This is where LogicStack comes in. The upstream production supplies the components in an uncoordinated order, regardless of its dimension or surface. It is a real art to make a stack from this in such a way that it is safely stood up or packed and to deliver the required parts in the correct order to the subsequent production. Usually, this is only mastered by a few employees - and almost, it is diametrically opposed to the idea of high productivity and efficiency.
Here, Discher Automatisierungstechnik has dissolved the bounder with LogicStack - the intelligent stacking system and created an elemental component in the direction of Industry 4.0.
LogicStack performs this task quickly, safely, space-saving and provident in a way. The information collected and evaluated by LogicStack in the production process are used to calculate the focus and location of each component in the stack.
Because of this, LogicStack is far ahead of "experienced craftsmen". The LogicStack system is constantly stacking on a small area - just in an economical way, with high efficiency.
To adapt to your requirements | hand in hand
☑️ Camera system for position and component recognition
☑️ Connection to existing ERP systems
☑️ Integration of scanner systems
☑️ Flexible expansion of the stacking cells
☑️ Integration of additional travel axes
☑️ Throughput for large parts
☑️ Turning device for the lateral inversion of the stack components
☑️ Efficient and ergonomic
☑️ Conserving resources
☑️ High availability (> 95%)
☑️ Energy-saving through standby shutdown
☑️ Safe stacks due to centre of gravity calculation
☑️ High stack throughput
☑️ High process continuity
☑️ No dependence on experts
☑️ Modular design and easy scalability
☑️ Flexible through combination with robot or portal handling
The processes of Pelipal, a manufacturer of bathroom furniture (located in the region East-Westphalians-Lippe) are already highly automated. Until LogicStack has been used, the individual components of the respective furniture were still stacked manually on corresponding pallets after the format cut. After this, these were carried for further processing. Producing the respective stack was only possible with extensive experience of the employees. The corresponding stack had not only been produced systematically, but also been stood up securely against falling over. LogicStack meets these requirements.
"We have asked many well-known manufacturers in the industry. Only the Discher Automation Group was able to present this ingenious solution. "
Dr. Jochen Peters
(Managing Director, Pelipal GmbH)